Project Description

 

BUSINESS CHALLENGE

Manufacturing, by nature, involves the interconnectivity of various systems and processes. Efficiency and productivity are the drivers for success but, in increasingly complex environments, how can organisations maintain control of, and optimise, their operations? The answer is simpler and faster to implement than you think – IoT.

As more operations adopt lean manufacturing principles, they run the risk of dropping their productivity rate if there are any delays in the delivery of components. Over and above creating interconnectivity between various locations, plants and processes, asset tracking is crucial.

Create a complete overview of your entire operation, digitise it, and optimise it. Surprisingly, it’s not as complex or high-tech as you’d think and can be overlaid in a short amount of time with little to no disruption to your business. It can incorporate all your existing systems, devices and equipment and enable the deployment of real-time strategic changes. Well, our solution can.

Common business challenges in the food processing industry:

Manufacturers in the food processing industry struggle with no real overview of their entire plant and a need to connect their various ‘silos’ of operation. Having to integrate existing technology Without replacing it, seems impossible.

Operation of Manufacturing Facilities & Assets

Intelligent interconnectivity of machinery, systems and processes, regardless of whether they’re existing or new, allow real-time deployment of changes to manufacturing output based on demand and resource availability.

Field Service

Client behaviour and preference monitoring, packaging and logistical preparation.

Production Asset Management & Maintenance

From quality control, damage and breakdowns, location tracking and bottlenecks within the production chain to production flow monitoring, services and predictive maintenance.

Cost Reduction

More efficient use of resources and utilities, avoiding surplus material pile up and smarter production rates based on demand.
Real-time asset management shows the health and status of various machinery, allowing for pre-emptive maintenance.
Lower cost of ownership, smarter spending and workforce optimisation.

Data Management

Optimisation, digitisation and visibility of the factory and manufacturing environment and all of its components.
Simplification of complex manufacturing processes using predictive analytics and smart BI.

 

OUR SOLUTION

The IoTSG hardware, software and platform solution has enabled interconnectivity and interoperability across the entire eco-system in real time, without having to replace all existing technology already in place.

Areas Of Integration:

  • Energy Meters
  • Temperature Sensors
  • Vibration Sensors
  • Turn stiles
  • HVAC & Fridges
  • Security Cameras & Bio-metrics
  • HVAC & Fridges

 

BENEFITS

Our Manufacturing solutions will increase your organization’s business efficiencies and reduce down time due to infrastructure maintenance and replacement.
The IoT.nxt solution is overlaid into existing infrastructure ensuring there is no down time and disruption to your productivity.

Our Solutions Allow Your Organization To Have:

  • Theft management
  • Optimal equipment performance and failure predictions
  • Real time KPl’s monitoring, automated workflow and notifications tracking
  • Comprehensive contextualized maintenance information
  • Energy Management

 

IOT SYSTEMS GROUP

IoT Systems Group is an award-winning market leader in IoT technology. The company was founded in 2016 and has grown exponentially to date With a customer base Of some Of the Top 500 listed companies in Europe.

The Iot Systems Group set of services have become entrenched as a cutting-edge technology innovator demystifying the concept of “Internet of Things” with innovative solutions. With return of investment and customer value at the forefront of all our industry specific solutions, the future of IoT technology has become a tangible reality.

ECO-SYSTEM OVERVIEW

OPTIMISING YOUR BUSINESS SYSTEMS DOES NOT HAVE TO BE COMPLICATED

Rapid Digitisation

Intelligent filtering of data at the edge

Real-time, in-shift optimisation of operations

Integration of analog and digital, legacy and new devices

Consolidation of business-wide processes and data